Aerospace & Aeronautics

Aerospace is an area that demands continuous innovation in design and safety, cost efficiency and quick turnaround all at once.

On-demand manufacturing and 3D scanning services at Visuali meets these exact requirements with finesse and speed. Our on-demand manufacturing services help produce parts with lower fuel consumption through lightweighting and parts consolidation, increased speed and reliability of quality solutions, increased manufacturing productivity through innovative 3D printed casting patterns, 3D data recovery, injection-mold design, and direct metal printing of airworthy parts.

Distinctive advantages of Visuali on-demand manufacturing over others

  • Helps convert ideas into products with the quickest turnaround time
  • Reduces need for expensive and time-consuming tooling and production
  • Opens the path to faster iteration, decision making, and response to market changes
  • Execute designs that lower fuel cost and increase payload
  • Reduced manufacturing complexity. Freedom to produce complex geometries and flightworthy parts
  • Manufacture lightweight composite parts
  • Manufacture high-mix, low volume parts on the fly
  • Avoid high machining costs for custom tools or parts needed for individual repairs and restorations and efficiently replace legacy parts for ageing fleets.

Our 3D scanning services have been redefining precision in many aerospace requirements such as

  • Quality Control/inspection
  • Precision part geometry
  • Aerodynamics/stress analysis
  • OEM and legacy part reengineering
  • Reverse engineering (assembly/MRO, gas turbines, engine bays, nacelles, cockpits)
  • MRO and damage assessment
  • Prototype, tooling and mold adjustment
  • Design and engineering of aircraft components and assembly
  • Simulation and verification of wind tunnels and climate chambers
  • Tooling, jig or fixture alignment, part inspection, surface analysis
  • 3D modelling for phased-array inspections
  • Assessment of hail damage on aircrafts
  • Assisted assembly for manufacturing processes
  • Part-to-CAD inspection of samples, especially free-form and complex shapes
  • Production compliance inspections
  • Testing and adjustment of design tooling during the initial stages of a new process